Kubirango byibicuruzwa byabana hamwe nabacuruzi binini-bigurisha, ibiganiro byo gukora ntibikunze kugaruka gusa "gukora" ibicuruzwa. Iyo urimo kugera kuri miriyoni yo mu bwoko bwa plastike ya SKUs - uhereye ku bwogero bw’abana bo muri ergonomique n'intebe za potty kugeza ku ntebe ziyongera cyane hamwe n'intebe zo kugaburira - ibipimo ntarengwa ni ukwirinda ingaruka rwose.
Igicuruzwa kimwe cyibutswe kubera icyuho cyujuje ibyangombwa, ibimenyetso byuburozi, cyangwa inenge yimiterere birashobora gutwara amamiriyoni muburyo butandukanye kandi byangiza burundu uburinganire. Amatsinda yo gutanga amasoko agomba guhora asuzuma ingaruka yibutsa ibicuruzwa, agaragaza ibiciro byihishe byibiciro by inenge, akanagenzura ibyemezo byurugandaISO 9001 na BSCI mbere yo gutanga umusaruro mwinshi.
Muri uku kwibira kwimbitse, turasesengura uburyo urwego rwogutanga urwego rwumushinga rushobora gutegeka uburyo busanzwe bwo gukora (SOPs) no guhuza iyubahirizwa ryisi yose muri buri cyiciro cyo gutera inshinge nyinshi.
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1. Batch Traceability Yibikoresho Byinshi & Urunigi rwa BPA-Ubuntu
Iyo utumije 100.000+ yubwogero bwabana cyangwa intebe ya potty, ukarya toni nini za Polypropilene mbisi (PP), Thermoplastic Elastomers (TPE), na silicone yo mu rwego rwibiryo. Nigute ushobora kwemeza ko icyiciro cya 50 gifite umutekano nkuwa 1?
Igisubizo kiri muburyo bukomeye bwo gukurikirana. Abaguzi b'ibigo bagomba kureba ibirenze ibyo basabwa kwamamaza kandi bagasaba impapuro zuzuye z'umutekano wibikoresho (MSDS) hamwe nimpapuro zumutungo wibikoresho kuri buri resin. Urunigi rwo gufunga ibyemezo bya BPA, nta Phthalate, hamwe n’impamyabumenyi idafite isasu bigomba gucika kuva mu ruganda rukora peteroli kugeza ku cyuma gitera inshinge.
Ibirimo Gukoraho: Urutonde rwambukiranya imipaka
Icyemezo / Bisanzwe | Intego Ibikoresho / Ibigize | Manda ya Enterprises ya Baby Plastike SKUs |
CPSC / CPSIA (USA) | Ibice byose bya plastike bigerwaho | Igiteranyo Cyuzuye <100 ppm; Phthalates <0.1% |
SHAKA (EU) | TPE ifata, imibiri ya PP | SVHC (Ibintu Byibanze Byinshi) Kwerekana |
FDA 21 CFR 177 (USA) | Ibiryo byo mu rwego rwa silicone / intebe ndende | Umutekano wo guhuza ibiryo bitaziguye; kwimuka uburozi bwa zeru |
RoHS | Ibikoresho byose bya elegitoronike mubikono | Kubuza ibyuma biremereye (Isasu, Merkuri, Cadmium) |
2. Kwinjiza ASTM F404 & CPSC Ibipimo Mubikorwa Byinshi QC SOPs
Gutsindira ibizamini bya laboratoire mugihe cya T2 prototyping icyiciro ni kumeza gusa. Ikibazo nyacyo ni ugushiramo ibipimo nkaASTM F404 (Ibipimo ngenderwaho by’umutekano w’abaguzi ku ntebe ndende) nta nkomyi mu musaruro wawe QC SOPs.
Mugihe cyumusaruro mwinshi, impinduka nkigihe cyo gukonja nubushyuhe bwubushyuhe burashobora guhinduka, biganisha kuri microscopique. Uruganda rukomeye QA protocole ntabwo itegereza gusa nyuma yumusaruro; ihuza umurongo-wo kugerageza. Ibi bikubiyemo ibizamini byo guta isaha, ibizamini bya torque ku byuma byifashishwa mu gucunga umutekano, hamwe no gupima umutwaro uhagaze ku ntebe ya booster kugira ngo hatagira uburinganire bw’imiterere bwatakara mu gihe cyo gukora 24/7.
3. Ingamba zo gutoranya AQL hamwe nigipimo cyo kwihanganira 100k + Amabwiriza
Iyo uhuye ninganda nini zo gukora za plastiki SKUs, kugenzura buri gice ntigishoboka mubiharuro. Aha niho ingamba zikomeye zemewe zemewe (AQL) ingamba zo gutoranya ziza.
Abakiriya ba rwiyemezamirimo mubisanzwe banga ubucuruzi bwa AQLs kandi bagashyira mubikorwa igipimo cyo kwihanganira cyane. Kubicuruzwa byabana bato, inenge zubatswe zishyirwa mubikorwa nk "inenge" kuko byangiza uruhinja.
Ibirimo Gukoraho: AQL Gutoranya Matrix ya Matrix kubicuruzwa byinshi (ISO 2859-1)
Ukurikije ubunini bwa 150.000 Units (Rusange Rusange Urwego II)
Gutondeka neza | Ibisobanuro kuri SKUs zabana | AQL Ubworoherane | Emera / Wange (Ingano y'icyitegererezo: 800) |
Birakomeye | Impande zikarishye, zavunitse intebe ndende, impumuro yuburozi | AQL 0.0 | Emera: 0 / Kwanga: 1 (Kwanga Loti ako kanya) |
Majoro | Ubuso bwashushanyije, gukuramo TPE, kurekura ibice bidafite umutekano | AQL 1.0 | Emera: 14 / Kwanga: 15 |
Ntoya | Guhindura ibara ryoroheje, udupfunyika duto duto | AQL 2.5 | Emera: 21 / Kwanga: 22 |
Imyitwarire isanzwe: Ibirango byo mu rwego rwo hejuru bizaha abandi bantu bashinzwe kugenzura ibikorwa bya gatatu kugirango bakore ibyo AQL bikurura cyane mu ruganda, aho gutegereza koherezwa mbere.
4. Ingaruka Zihishe Kwambara Mold Kubunyangamugayo
Muburyo bunini bwo gutera inshinge, ibikoresho ni umutungo wawe ukomeye. Gukora miriyoni yintebe yintebe yintebe cyangwa intebe ndende bisaba SPI yo mu cyiciro cya 101 (ibyuma bikomeye, byakozwe kuri miliyoni 1 + cycle).
Nyamara, guhinduranya inshuro nyinshi bitera byanze bikunze kwangirika - nko kwambara amarembo, guhinduranya pin, cyangwa gufunga umuyaga. Ibi birashobora kuvamo "flash" (plastike irenze irema urwembe rukarishye) cyangwa "ibimenyetso byo kurohama" byangiza rwihishwa ubushobozi bwo kwikorera imitwaro yintebe ndende. Gucunga ubuzima bwikigihe birinda ibiciro byihishe.
Ibirimo Gukoraho: Imbonerahamwe yubuzima bwububiko hamwe nimbonerahamwe yo kubungabunga (Icyiciro cya SPI 101)
0 - 100.000 Kurasa: Kugenzura buri gihe. Wibande kubikoresho byo kurekura no gukonjesha umurongo.
100.000 - 300.000 Kurasa: Kubungabunga Kwirinda (PM) Urwego rwa 1.Gusukura ibipapuro bya ejector, kugenzura niba microscopique itandukanya umurongo kugirango wirinde kumurika mubwogero bwabana.
300,000 - 500.000 Kurasa: PM Urwego rwa 2. Isuku ya Ultrasonic yo gushiramo, kugenzura sisitemu yo kwiruka kugirango TPE / PP 2K yubahirize ikomeze kuba ntamakemwa.
500,000+ Kurasa: Kuvugurura bikomeye. Gusudira lazeri amarembo yambarwa no kongera guhinduranya pine yibanze kugirango ubungabunge ibipimo bya ASTM.
5. Guhuza Ubugenzuzi Bwagatatu (SGS / TUV) hamwe na Porotokole Yangiza
Niba icyiciro cya boster cyananiwe kugenzura SGS cyangwa TÜV Rheinland kubera igenzura ryangiritse, ibyo bice bifite ibyago byinshi byo kwinjira mumasoko yumukara, amaherezo bikangiza izina ryikirango.
Amasezerano yimishinga agomba kuba arimo protocole isenya kubice bifite inenge.
Ibirimo Gukoraho: Zero-Yuzuye SOP & Igicucu cyo Kurimbura
1.Ubugenzuzi bwIshyaka rya gatatu (SGS / TUV): Umugenzuzi utuye agaragaza gutsindwa gukomeye / Kunanirwa mugihe cya AQL 0.0.
2.Karantine Yinshi: Igicuruzwa cyose (urugero, ibice 10,000) gihita cyimurirwa muri karantine ikikijwe numubiri kumurima.
3.Isesengura Ritera Imizi (RCA): Amatsinda yubwubatsi yambukiranya imashini yerekana imashini (igitutu, ubushyuhe, igihe cyo gukonjesha) kugirango amenye inenge yo guterwa inshinge.
4. Kurimbuka byemewe: SKUs zidafite inenge zoherezwa kumashanyarazi zikurikiranwa na videwo cyangwa imbere yumukozi wa QA utuye.
5.Gusubiramo ishyirwa mu bikorwa rya politiki: Igenzura rikomeye ryerekana ko plastiki yatemaguwe, nyuma y’inganda zongeye gukoreshwa (PIR) zidashobora gukoreshwa mu bicuruzwa by’abana byubatswe / by’umutekano, bikurikiza inshingano zihariye za resin.
Umwanzuro: Kurinda Urunigi rwawe rwo gutanga kubipimo
Gukora umusaruro mwinshi wa miriyoni yo murwego rwa plastike SKUs ni imyitozo yo gucunga neza ibyago. Mugutegeka gukurikiranwa kutavunitse kubikoresho bidafite BPA, guhuza byimazeyo ibizamini bya CPSC na ASTM F404 muri SOP ya buri munsi, gushyira mu bikorwa AQLs itihanganira zeru, no gucunga neza uburyo bwo gufata neza.
Mugihe ugereranije ubushobozi bwuruganda, ntubaze gusa amagambo. Saba inyandiko zabo za MSDS, usuzume ibiti byabitswe neza, kandi usabe gukorera mu mucyo muri protocole yabo yo gusenya inenge. Mw'isi ifite uruhare runini mu gukora abana bato, kubahiriza isi ntabwo ari itegeko ryemewe gusa - ni inyungu zawe zirushanwa.
